On-Line Instrumentation


ONLINE1 CONSISTENCY CONTROL SYSTEM

Consistency Control Loop is integrated in Paper Mill with the help of Consistency Transmitter (measurement device), Consistency Controller, I/P Convertor & Pneumatic Control Valve. Consistency control is used in controlling solid percentage in pulp i.e. the concentration of the pulp. We provide Complete Control Loop along with Level Control for unique solution. Consistency Control is helpful in regulating & controlling the grammage of paper. In most of the Paper Mill, it is used either in Machine Chest or in Blending Chest. We recommend consistency control loops in the process, one at the Blending Chest and second at the M/c Chest. No body can control the grammage without Consistency Control.

Consistency Transmitters are of two types:

a) MBT2300 - Moving Blade Consistency Transmitter 
 
An active blade shear force consistency transmitter, cost effective for less demanding applications yet still with high requirements on reliability & performance. The active blade makes this transmitter less sensitive to variations in flow; making it a good choice to be placed after the broke pulper, where flow variations occur quite often. High durability and robust design guarantee untroubled operation with this sensor, which measures 1.5 - 8.0% consistency. 
 
b) SBT2400 - Static Blade Consistency Transmitter 
 
This robustly designed transmitter provides competitive performance in applications where static blade transmitters are traditionally used. Due to its sturdy construction it can withstand mechanical maltreatment  better than any other static blade transmitter on the market. Perfect for less critical applications in the 1.5 - 16% consistency range.
 

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ONLINE2 BASIS WEIGHT CONTROL VALVE-PLC BASED

We have developed Basis Weight Control Valve which has flexibility for counts which can be programmable as per system requirement.
Basis Weight Valve is a V-Notch Segment Valve having precise control. It is used in fan pump to regulate the grammage. We provide PLC Control Panel to regulate the loop.

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ONLINE3 HEAD BOX CONTROL

Head Box Control Loop is used to control three parameters simultaneously :

a) Pressure Control

    (i) Through By Pass Valve
    (ii) Through VFD of Fan Pump

b) Level Control

c) Individual Slice Control

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ONLINE4 FLOW/LEVEL CONTROL

We are expertise in controlling level with different Level Transmitters like Diaphragm type, IR Sensor & Conductivity Sensor.

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